Tray Production Line

Why Choose Us?

Complete Qualifications
The company has now developed into a high-tech enterprise with complete products, excellent quality, large scale and strong production capacity in the same industry. The company has made more than 100 scientific and technological innovation achievements and obtained 28 national patents.

Grouped Equipment
The supporting equipment includes automatic production line of anchor rod, automatic shearing production line of anchor rod, pallet production line, anchor cable production line, W guard plate production line and other production and processing equipment.

Wide Range of Applications
The company's products cover dozens of kinds of mining lamps, concrete-filled steel tubular supports, production and processing equipment for support products, anchor rods, anchor cables, anchoring agents, various metal meshes, hose assemblies, steel ladders, steel belts, etc.

Professional Service
The company pays attention to after-sales service, has a perfect after-sales service system and a strong technical support team, to provide customers with all-round, efficient and timely after-sales service. The company's after-sales service scope includes product installation, commissioning, training, repair, maintenance and other links to ensure that customers can get high-quality after-sales service and support.

Definition of Tray Production Line

The egg tray production line is a very efficient system that helps you make money using inexpensive materials. You can use these materials to make valuable egg trays, which you can then sell. It is a great way to reduce your carbon footprint and conserve the environment. The egg tray production line uses recycled materials to make egg trays. This reduces the amount of trees that are cut to make egg containers and trays. Furthermore, these egg trays are a great alternative to plastic egg trays, which are not good for the environment.

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Benefits of Tray Production Line

Increased Productivity
Tray production lines allow for the efficient production of goods at a faster rate than traditional manufacturing methods. This is due to the linear arrangement of workstations and the division of labor among workers, which helps to streamline the production process and increase efficiency.

Reduced Labor Costs
Using tray production lines can reduce labor costs by minimizing the number of workers needed to manufacture a product. This is because each worker or workstation performs a specific task or operation, reducing the training and skill required for each worker.

Consistent Product Quality
Tray production lines help to ensure consistent product quality by standardizing the production process. This is because each workstation is responsible for a specific task or operation, which helps to ensure that the same process is followed for each product.

Reduced Waste
Tray production lines can help to minimize waste by optimizing the production process and reducing the number of errors or defects in the production process. This helps reduce the time and resources needed to manufacture a product.

Increased Production Volume
Tray production lines enable businesses to produce goods at a larger scale than traditional manufacturing methods.

What Are the Main Parts of Tray Production Line?

Egg tray production lines help you turns waste paper into beautiful egg trays for sale. This is a very sustainable business that adds money to your pocket using recycled materials. It is also very good for the environment. The egg tray production line consists of three systems, namely the pulping system, the forming system and the drying system.　

The Pulping System

This system has a pulper that takes fibrous materials such as waste paper and pulps them with water to make a slurry mixture. This mixture is the main ingredient used to make egg trays. A major advantage of this system is that it is very easy to operate.

The Forming System

When the egg tray pulp reaches a certain concentration, it is conveyed to the forming machine. The forming system takes the slurry mixture and creates the egg trays.

The Drying System

After forming, the egg tray will still have some water. Therefore, you need to pass it through the drying system to get rid of excess water. You can choose between an automatic egg tray production line and a semi-automatic egg tray production line. You can also purchase a metal dryer. The automatic production line has an automatic dryer, which is ideal when producing more than 2,000 egg trays an hour. The semi-automatic dryer partially dries the egg trays, and it is ideal when you are producing less than 1,000 egg trays an hour. If you have a semi-automatic drying system, you may have to leave the egg trays out in the sun to dry completely. The metal dryer uses natural gas and diesel as fuel to dry the egg trays.

Why Do We Need to Use an Egg Tray Production Line?

The egg trays you make using this production line have a lower volume ration compared to plastic egg trays. This makes them easier to transport and store.

The system operates automatically, which can help to save labor costs and promote efficiency. With this production line, you can produce as much as 7,000 egg trays an hour.

By making egg trays using these recycled materials, you are promoting environmentally friendly packaging. This is very beneficial as it helps reduce the amount of carbon dioxide released into the atmosphere. Therefore, by producing and using these egg trays, you are helping decrease your contribution to global warming.

These systems are of very high quality. They are manufactured using advanced technology to ensure that they are the best in the industry. Therefore, they are very efficient to use, while being very easy to operate. Because of their high quality, they are also very durable.

Tray Production Line: What Is the Process of Egg Tray Manufacturing?

Materials Needed For Egg Tray Production
The first step in egg tray production is to gather the necessary materials. The primary material required for egg tray production is waste paper, which is easily available and affordable. Chemicals used in the pulp making process include sodium hydroxide, sodium silicate, and aluminum sulfate. These chemicals help to break down the fibers in the paper, making it easier to mold into egg trays. The amount and type of chemicals used depend on the type of paper used and the desired quality of the egg trays.

Pulp Making Process
The next step in egg tray production is the pulp making process. In this process, the waste paper is mixed with water and chemicals to make pulp. The pulp making process is typically done in a pulper, which is a large container with an agitator that mixes the paper, water, and chemicals.
After mixing, the pulp is screened to remove any impurities and poured into a storage tank. The pulp is then transported to the forming machine, which molds it into the desired shape of the egg tray.

Forming And Drying
The forming and drying process is a critical step in egg tray production that determines the final quality and shape of the trays. In this step, the pulp is molded into the desired shape of an egg tray using a forming machine, and the excess water is removed through drying.

Forming
The transfer system moves the molded trays from the mold to the drying process, while the vacuum system removes any excess water from the pulp.The forming process is automated, which ensures consistency and uniformity in the trays produced.
To form the egg trays, the pulp is first delivered into the forming machine. The pulp is then spread evenly onto the surface of the mold using a slurry tank, which ensures that the pulp is evenly distributed. The transfer system then moves the molded trays from the mold to the drying process.

Drying
One of the most common methods of drying egg trays is through natural sun drying. This method is ideal for small-scale production since it requires minimal investment and can be done outdoors. For large-scale production, a mechanical dryer is often used. Mechanical dryers use heat and airflow to remove excess moisture from the trays. They are faster and more efficient than natural sun drying and can dry the trays in a matter of hours. The drying process removes excess water from the pulp, and there are various methods available, depending on the scale of production, available resources, and climate.

Packaging And Quality Control
After the drying process, the egg trays are inspected for quality control. The egg trays are checked for any defects, such as cracks, deformities, and uneven surfaces. Any defective trays are removed, and the remaining trays are counted, stacked, and packaged for delivery.

Safety Precautions
Safety is crucial in the egg tray production process. Ensure that you and your workers wear protective clothing, such as gloves and safety glasses, when handling the chemicals and equipment. You should also have a first aid kit and a fire extinguisher on hand in case of emergencies.

The Difference Between a Tray Production Line and an Assembly Line

A tray production line, simply, is a line of workers, machines or equipment in a factory or manufacturing facility that passes work from one workstation to the next until the manufacture of the product is complete. In other words, it's almost as literal as the term suggests. You might also hear people refer to a tray production line as an 'assembly line', but there are some slight differences.

It's easy to confuse tray production lines and assembly lines because the two are so similar; however, they do differ slightly. A tray production line is a configuration that consists of a set of processing steps. At each step, the manufacturer performs an operation or task that moves the product closer to becoming a finished product. For instance, an operator of a factory could use a tray production line for food processing and packaging.

An assembly line is slightly more specific. It's a type of tray production line that creates an assembly of parts or components. At each stage of the process, the manufacturer adds parts or components. The product then becomes closer to being fully assembled.

How to Maintain an Tray Production Line?

Clear Up Pulp Molding Dies In Time
There are two kinds of molds in a egg tray production line, namely, forming molds and transfer molds. As you know, molding dies directly influence the appearance of pulp molded products. Thus, it is better to clean the residuals in time.
The molding dies will be immersed in the water during rotation. It can wash the residuals of paper pulp off quickly and effectively. It is very easy and safe to operate. However, if there is not a cleaning system, you need to clean the molds manually with a soft tool and neutral cleaner.

Check Your Egg Tray Production Line Immediately
It is natural that the tray production line itself will wear out gradually. If there is something wrong with your egg tray production line, you'd better stop and check it immediately. And you can use it after you remedy of the trouble. While we always check and test our paper tray production lines strictly before they are put into use. Besides, we also adopt the most advanced technology to improve the stability and performance. Our machine is under a one-year free warranty.

Adjust Your Pulp Molding Machine Properly
If you change the molding dies, you should clean the surface up first and adjust it to the best position.

Our Factory

Founded in 1997, Jining Luoling New Mining Products Co., Ltd. is a wholly-owned state-owned mining new product enterprise, located in Zoucheng, which is known as the hometown of Confucius and Mencius and the state of etiquette. As a subsidiary of Jining Energy Development Group Co., Ltd., we have strong financial and technical strength, and are high-tech enterprises with complete products, excellent quality, large scale and strong production capacity in the same industry in China.
The company's products cover dozens of kinds of mining lamps, concrete-filled steel tubular supports, production and processing equipment for support products, anchor rods, anchor cables, anchoring agents, various metal meshes, hose assemblies, steel ladders, steel belts, etc. Our support product production and processing equipment mainly includes bolt production line, anchor cable production line, pallet production line, W guard plate production line, bolt automatic cutting production line, bolt bevel automatic shearing production line, etc., all using exquisite production technology and technical equipment, to provide customers with high-quality, reliable products and services.

Our Certificate

Production Equipment

The supporting equipment includes automatic production line of anchor rod, automatic shearing production line of anchor rod, pallet production line, anchor cable production line, W guard plate production line and other production and processing equipment.

Ultimate FAQ Guide to Tray Production Line

Q: What is the egg tray production line?

A: The egg tray production line is a collection of equipment consisting of an egg tray machine as the main equipment and a series of auxiliary equipment such as egg tray drying system, pulp system, and packaging equipment. Customers who purchase the egg tray production line can directly start egg tray production without purchasing other equipment separately. The egg tray production line is an efficient and highly automated system for the manufacture of high-quality pulp egg trays for the packaging and transport of eggs.

Q: Tray production line: What is the process of egg tray manufacturing?

A: To form the egg trays, the pulp is first delivered into the forming machine. The pulp is then spread evenly onto the surface of the mold using a slurry tank, which ensures that the pulp is evenly distributed. The transfer system then moves the molded trays from the mold to the drying process.

Q: What is quality in tray production line?

A: According to the manufacturing-based definition of quality, the primary concern is the degree to which a product conforms to its standards. Under the definition manufactured goods tend to fall under, this comes down to the evaluation of individual units or batches of products to ensure they meet quality criteria.

Q: How to balance a tray production line?

A: The process of line balancing involves several crucial steps:
• Calculate takt time. Knowing your takt time is essential.
• Perform time studies. Understanding the time required for each task along the tray production line is key.
• Identify bottlenecks and excess capacity.
• Reallocate resources.
• Implement other improvements.

Q: How to organize a tray production line?

A: • Break the production process into segments.
• Determine the time needed for each process or workstation. .
• Figure out how many workstations you need.
• Evenly space workstation times.
• Give it a test run.

Q: What is the basic tray production line layout?

A: The product layout , or line layout, uses an assembly line where workers and equipment are arranged in order of production sequence. The advantages of the product layout are that it can produce large quantities, the cost of input materials is often low, and workers and machines are used efficiently.

Q: How do you calculate tray production line?

A: We need to multiply each machine's efficiency to calculate the line's total efficiency. We can then multiply the constraint's throughput by the line's efficiency to calculate the line's current throughput. 167 bpm x 72.5% = 130 bpm. In our example, the line's total throughput is 130 bpm.

Q: What are the main features of a tray production line system?

A: A tray production line has an organized path, usually set up on a conveyor belt or other equipment that moves the product along. While the product moves, it travels past stations where automated machines or workers add a piece or a process to get to the finished product.

Q: How does a tray production line work?

A: A tray production line, simply, is a line of workers, machines or equipment in a factory or manufacturing facility that passes work from one workstation to the next until the manufacture of the product is complete.

Q: What are the advantages of tray production lines?

A: Tray production lines are an important part of manufacturing. Designed to increase speed and efficiency, and perform limited tasks, they and the equipment in them can help to produce goods much faster than traditional manufacturing methods.

Q: Why are tray production lines important?

A: Tray production lines are well-organized teams of machines and workers that make products easily. In a tray production line, specialized workers or machines perform each task in a structured workflow. It makes sure of efficient and consistent production in a systematic manufacturing process.

Q: What are the benefits of automated tray production lines?

A: • Reduced factory lead times.
• Faster roi.
• Ability to be more competitive.
• Consistent and improved part production and quality.
• Smaller environmental footprint.
• Better planning.
• Reduced need for outsourcing.
• Optimal utilization of floor space.

Q: How do automated tray production lines improve efficiency?

A: Automated tray production lines optimize efficiency by minimizing human error, reducing downtime, and streamlining manufacturing processes. With the implementation of robotics, machine learning, and artificial intelligence, repetitive and time-consuming tasks can be performed rapidly and accurately, resulting in higher production rates and reduced waste.

Q: What is an advantage of a tray production line?

A: The use of automated tray production lines significantly reduces production costs and labour costs, and minimizes human errors, ensuring output consistency and quality. The use of automated tray production lines frees up people from the drudgery of repetitive tasks – replace human labours in tasks done in dangerous environments, and perform tasks that are beyond human capabilities of size, weight, speed and endurance.

Q: How do you manage a tray production line?

A: Track and monitor the progress of production with shop floor control and streamline the workflow with electronic work instructions. Analyze worker's productivity and customize the production steps of every station with master data.

Q: How do you plan a tray production line?

A: • Use production forecasting methods for estimating customer demand.
• Gauge your production capacity.
• Map out the shop floor layout.
• Make a production budget to find the optimal production volume.
• Choose a production costing technique.
• Create a production schedule.

Q: What is the basic tray production line layout?

Q: Tray production line: What is the process of egg tray production?

A: The process begins by shredding waste paper into small pieces and mixing it with water to create a slurry. This slurry is then poured into a mold that is the shape of the desired product, in this case, an egg tray. The mold is then heated to dry the pulp and set the shape.

Q: What is the process of making tray production lines?

A: The manufacturing process involves blending paper with water, shaping the pulp into molds, and then drying and cutting the finished product into sheets. Paper egg cartons are an excellent choice for their low cost, durability, and environmental friendliness.

Q: What is the process of tray production line?

A: Overview of the tray production lines. Firstly, recycled paper and cardboard are shredded into small pieces and mixed with water to create a pulp. Secondly, the pulp is poured into a mold and pressed to remove excess water. Finally, the molded pulp is dried and trimmed to the desired size and shape.

We're professional tray production line manufacturers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale bulk tray production line in stock here from our factory. For price consultation, contact us.

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