Faced with the declining economic situation, Xiaoyun Coal Mine firmly established the idea of living a tight life and regarded "reducing costs and increasing efficiency" as an important lever to win the battle of increasing profits. In terms of reducing costs and increasing efficiency, it used its brain, effort, and methods, and made multiple efforts to reduce costs and increase income from the strategic department, production process, and technological innovation. In the first five months, it has completed a total of 2.52 million yuan in cost reduction and efficiency increase, reducing production costs and providing an excellent answer to strengthen mine profitability and efficiency improvement.
Establish sound mechanisms to ensure implementation
Today, all work areas are working hard to recycle and reuse the materials used for well lifting. The materials that can be used for repair and reuse have been selected from the gangue mountain and stored in the material storage point of the machine repair factory. Each unit can collect them according to their needs. Every morning, the Xiaoyun Mine Enterprise Management Functional Department's well lifting material management group often sends similar messages encouraging each unit to achieve the recycling of waste materials.
Since the beginning of this year, Xiaoyun Coal Mine has made full use of various forms such as slogans and WeChat to promote the concept of "saving expenses and reducing consumption, which is to increase wages" and "repairing the old and utilizing the old, which is to increase income". This has enabled cadres and employees to receive education, inspiration, and integration into action in a subtle way. Through gradually improving the incentive and constraint mechanism of "reducing costs and increasing efficiency, saving expenses and reducing consumption", a good atmosphere has been created throughout the mine where everyone understands cost reduction.
Xiaoyun Coal Mine strictly controls the distribution of materials and adheres to the principle of not distributing new materials when old. It has successively formulated the "Xiaoyun Coal Mine Waste Material Management Measures", "Xiaoyun Coal Mine Production Centralized Material Refinement Management Regulations", "Xiaoyun Coal Mine Uphole Material Management Measures", etc., dividing waste materials into first, second, and third levels to achieve the recycling of waste materials. It encourages employees to carry out small renovation and innovation activities, and rewards all innovative projects for repairing, recycling, and reusing old materials. From January to May, we reduced costs and increased revenue in the production process, achieving a cost reduction of 235600 yuan in material recycling and utilization.
Technological innovation gathers energy
Xiaoyun Coal Mine continues to focus on optimizing the production continuity of the mine, leveraging its technical and professional advantages, focusing on cohesion and making every effort to tackle challenges. Starting from optimizing technical design, it scientifically and reasonably adjusts the mining layout plan, solves the problems that restrict mine safety production, and ensures stable and orderly organization of production.
Adhere to starting from the source of production, regularly organize various specialties to collaborate and inspect the mine production system, and classify and formulate specific plans for system optimization and technical equipment upgrading, further optimize mine production design, promote enterprise safety production, continue to do enough design optimization "addition and subtraction" articles, implement scientific and accurate analysis and judgment on key projects and systems, formulate feasible implementation plans, and ensure mine speed and efficiency improvement. By optimizing and adjusting the support parameters through safety demonstration, the unit cost per meter of the roadway was reduced, the layout of the roadway was optimized, and rock roadway excavation was reduced. Flexible mesh was used instead of steel mesh. The excavation work face strictly controlled the row spacing according to the upper limit assessment, and the row spacing was strictly controlled to avoid wasting materials and manpower in secondary construction. From the perspective of strategic departments, costs were reduced and revenue increased by 850000 yuan, strengthening the "addition" article.
"Three Precisions" Promote Improvement
"In order to effectively and meticulously carry out the work of repairing and recycling waste, our mine implements precise planning, maintenance, and control of the management of repairing and recycling waste, ensuring the steady progress of cost reduction and efficiency improvement." said the person in charge of the production department of Xiaoyun Coal Mine.
In terms of precise planning, the mine solicits the names and quantities of repairable materials from various production units at the beginning of each month. After review, they are included in the renovation and waste utilization plan and issued together with the monthly production plan of the mine. At the end of the month, the supervisory department takes the lead in conjunction with labor, enterprise management, scheduling and other departments for acceptance. Any parts that exceed the plan will be rewarded according to regulations, and any parts that fail to complete the plan will be punished proportionally.
In terms of precise control, in the management of the use of large materials, we adhere to the principle of "old not new", carefully investigate the storage location, category, quantity, and other contents of large materials underground, and allow the construction team to adjust nearby. At the same time, it is required that the reuse of district teams must be approved by a large material administrator, thereby streamlining the allocation and reuse of large materials, truly realizing the full utilization of resources, and effectively improving the repair and turnover rate of materials.
In terms of precise control, we strictly review the sketch of the working face every day, control the mining height of the working face, and recycle all floating coal through fine mining. Using new materials, equipment, processes, technologies, etc. to promote quality and efficiency improvement in excavation. By using fast anchoring agents, each anchor rod can save 30 seconds of construction time, reduce waiting time and equipment relocation time, promote excavation quality and efficiency improvement, and save 24 hours per month. By using an onboard hydraulic booster anchor cable tensioning machine, the waiting time can be reduced by 3 minutes, and the time for connecting the compressed air duct can be reduced by 10 minutes. The efficiency of anchor cable pressurization can be increased by 50%, saving 48 hours per month. Compared to pouring a ditch, using a finished ditch can save 15 yuan per meter, reduce the use of sand, ash, and wood, improve on-site standardization, reduce waiting time, double construction efficiency, and the ditch can be reused, saving 13000 yuan in funds.
The Xiaoyun Coal Mine has constructed a multi-level management system consisting of departments, district teams, and teams from top to bottom, requiring each unit to take cost control, cost reduction, and efficiency improvement as important binding indicators. Combined with on-site conditions, production processes, labor organization, and other influencing factors, the gaps in management, technology, and technology are identified. The existing problems are analyzed comprehensively and multi-level, further tapping into the space for cost compression, and promoting the continuous improvement of mine management level and economic benefits.